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Computer Vision-based Anomaly Detection System

Our computer vision-based anomaly detection system transforms glass manufacturing for NSG by quickly identifying beading anomalies in real time. Customized for NSG, it reduces material waste, enhances operational efficiency, and ensures consistent product quality.

Industry

Artificial Intelligence

Technology

AI

Country

France

Service

AI agents

About a Project

Digixvalley developed a computer vision-based anomaly detection system for NSG Group to revolutionize their glass manufacturing process. The solution quickly detects beading anomalies in real time, ensuring high-quality production standards. Designed specifically for NSG, the system minimizes material wastage, optimizes operational efficiency, and enhances overall product quality. This cutting-edge technology streamlines production while maintaining NSG’s commitment to precision and excellence in glass manufacturing.

Project idea

  • AI-Powered Anomaly Detection
  • Real-Time Alerts
  • Cost Reduction
  • Operational Efficiency

Project challenges

  • Difficulty detecting beading anomalies, causing glass breakage.
  • Need for swift detection to minimize delays and damage.
  • High material wastage due to undetected issues.
  • Optimizing production efficiency while maintaining quality.
  • Ensuring accurate detection to prevent errors.

Results

Digixvalley AI-powered solution enabled NSG Group to detect beading anomalies in real time, preventing glass breakage and reducing material wastage. Timely alerts to operators allowed for quick intervention, streamlining operations and improving efficiency. The solution enhanced product quality while cutting costs, supporting NSG Group’s goal of optimizing production.

Planning Stage

Input

The customer had:

  • Detects beading anomalies, prevents breakage, and reduces waste.
  • Real-time detection and quick intervention.
  • Manual detection was slow and inefficient.
  • Timely alerts to improve quality and efficiency.

Analysis

On this stage we did the following:

  • Identified inefficiencies in manual detection.
  • Defined real-time detection and alert requirements.
  • Evaluated AI-powered computer vision.
  • Set anomaly detection criteria.
  • Analyzed integration with production systems.

Outcomes

The customer got:

  • Operational Optimization
  • Responsive Alerts
  • Proactive Maintenance

Main features of the project

Real-Time Anomaly Detection

The solution instantly detects beading anomalies in live video feeds, providing real-time insights that allow operators to intervene immediately. This proactive approach minimizes the risk of glass breakage and reduces material waste, ensuring production runs smoothly and efficiently.

Strategic Adjustment

Optimizes detection by triggering alerts at the fourth second of the beading cycle, ensuring maximum precision and timely response. This strategic timing improves the overall accuracy of anomaly detection, allowing for quick corrective actions during production.

Accurate Anomaly Detection Alert

Generates accurate, real-time alerts upon detecting anomalies, reducing the likelihood of false alarms. This ensures operators can respond quickly, minimizing disruptions in the production process and improving overall efficiency.

Tech Stack and Tools for Product Engineering

Our broad technology stack and range of tools make us the best product engineering company in the world.

React.js
JavaScript
Node.js
Python
PostgreSQL
MongoDB
AWS
Kubernetes
Mapbox
Fleet Telematics API
Stripe
Scikit-learn
TensorFlow
WebSocket
Firebase

Our client say

France

Results Obtained

Our computer vision-based anomaly detection system delivered transformative results for NSG Group, optimizing their glass manufacturing processes and significantly enhancing productivity.

Enhanced Production Quality

The system ensured the production of high-quality glass by identifying beading anomalies in real time. Operators could address issues promptly, resulting in a drastic reduction in defective products and a notable improvement in customer satisfaction.

Material Waste Reduction

By accurately detecting and addressing anomalies before they caused material damage, the solution minimized waste. NSG saw a significant decrease in discarded materials, contributing to both cost savings and environmental sustainability.

Operational Efficiency Boost

Timely alerts and real-time monitoring streamlined the production workflow, reducing delays and minimizing downtime. The solution enabled NSG to maintain seamless operations, achieving greater efficiency and reliability in their manufacturing process.

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